In the context of global climate change and the need to overcome international green trade barriers, establishing a comprehensive management system for product carbon footprint has become a critical task in deepening ecological civilization reforms. As a key player in the global market, I believe that China’s EV power battery industry faces significant challenges from regulations like the EU’s New Battery Regulation, which impose stringent carbon footprint requirements. This article explores how China can leverage its technological and policy strengths to build a robust carbon footprint management framework, enhancing the competitiveness of China EV battery exports while promoting sustainable development. Through a first-person perspective, I will analyze the current landscape, propose solutions involving multi-stakeholder collaboration, and emphasize the importance of data-driven approaches to ensure that China EV battery products meet international standards and achieve “overseas突围” (breakthrough in global markets).
The concept of product carbon footprint refers to the total greenhouse gas emissions generated throughout a product’s life cycle, including raw material extraction, manufacturing, transportation, and disposal. For China EV battery industries, this is particularly relevant as batteries are central to the transition to low-carbon transportation. The global push for carbon neutrality, as outlined in the Paris Agreement, has intensified focus on sectors like electric vehicles, where EV power battery systems play a pivotal role. In 2024, China exported approximately 197.1 GWh of batteries, with EV power batteries accounting for 133.7 GWh, representing a 5.0% year-on-year growth. This underscores the dominance of China EV battery in international markets, but it also highlights vulnerabilities to carbon-related trade barriers.

One of the primary challenges for China EV battery exports is the EU’s New Battery Regulation, which mandates carbon footprint declarations by February 2025 and the implementation of a “battery passport” by 2027. This regulation sets maximum carbon thresholds, potentially excluding high-emission products from the EU market. As an observer of this industry, I see that such measures could increase compliance costs for China EV battery manufacturers by 10-20%, threatening their market share. To address this, a comprehensive carbon footprint management system must integrate technological innovation, policy support, market mechanisms, and data infrastructure. For instance, the carbon footprint of an EV power battery can be quantified using life cycle assessment (LCA) models, which sum emissions across stages. A simplified formula for total carbon footprint (CF) is:
$$ CF = \sum_{i=1}^{n} (E_i \times EF_i) + \sum_{j=1}^{m} (T_j \times C_j) $$
where \( E_i \) represents energy consumption at stage \( i \), \( EF_i \) is the emission factor for that energy source, \( T_j \) denotes transportation distance for material \( j \), and \( C_j \) is the carbon intensity per unit distance. This equation highlights the need for accurate data on factors like electricity grids, where China’s reliance on coal can result in higher CF values compared to regions with greener energy mixes.
To illustrate the carbon footprint variations across different China EV battery types, Table 1 provides a comparative analysis based on hypothetical data from industry reports. This table emphasizes the importance of optimizing production processes to reduce emissions and meet international standards.
| Battery Type | Raw Material Phase | Manufacturing Phase | Use Phase | End-of-Life Phase | Total Carbon Footprint |
|---|---|---|---|---|---|
| Lithium Iron Phosphate (LFP) | 15 | 25 | 5 | 10 | 55 |
| Nickel Manganese Cobalt (NMC) | 20 | 30 | 8 | 12 | 70 |
| Solid-State (Emerging) | 12 | 20 | 3 | 7 | 42 |
In my view, a “four-end linkage” approach—integrating technology, policy, market, and data—is essential for building a resilient carbon footprint management system for China EV battery industries. On the technology end, advancements in green manufacturing can significantly reduce the carbon footprint of EV power battery production. For example, adopting renewable energy sources in factories can lower the emission factors in the CF formula. The policy end involves aligning national standards with international norms, such as those set by the EU, to facilitate mutual recognition of carbon footprints. I propose that China establish pilot programs in regions like the Yangtze River Delta, where companies like CATL and BYD can test battery passport systems, ensuring that China EV battery products comply with global requirements. This not only mitigates the risk of green trade barriers but also enhances the reputation of China EV battery brands.
Moreover, the market end requires fostering consumer demand for low-carbon products. As global awareness of climate change grows, markets increasingly prefer green alternatives, creating opportunities for China EV battery exporters to differentiate themselves. By implementing carbon labeling and certification, China EV battery manufacturers can transparently communicate their environmental performance, boosting competitiveness. The data end is crucial for accurate carbon accounting; I advocate for the development of a centralized database that tracks the entire life cycle of EV power battery products. This database could utilize AI and IoT technologies to collect real-time data on material sourcing, production emissions, and recycling, enabling precise CF calculations and proactive risk management.
Another key aspect is enhancing the supply of recycled metals to reduce the carbon footprint of China EV battery production. The extraction and processing of raw materials like lithium, cobalt, and nickel contribute significantly to overall emissions. By increasing the use of recycled materials, China EV battery industries can lower their CF values. For instance, the carbon footprint reduction from using recycled lithium (\(\Delta CF_{recycled}\)) can be expressed as:
$$ \Delta CF_{recycled} = CF_{virgin} – CF_{recycled} $$
where \( CF_{virgin} \) is the carbon footprint of virgin material extraction and \( CF_{recycled} \) is that of recycled material. Table 2 summarizes the potential carbon savings from incorporating recycled metals into EV power battery manufacturing, based on industry estimates.
| Metal | Virgin Material CF | Recycled Material CF | Potential Reduction |
|---|---|---|---|
| Lithium | 15 | 5 | 10 |
| Cobalt | 25 | 8 | 17 |
| Nickel | 20 | 6 | 14 |
To achieve this, I recommend strengthening cross-border collaborations for recycling, such as establishing “free flow zones” for recycled materials in pilot free trade areas like Hainan. This would facilitate the import of materials like recycled black mass from spent lithium-ion batteries, supporting the circular economy for China EV battery sectors. Additionally, investing in overseas “urban mining” initiatives can secure secondary resources, reducing dependence on primary extraction and aligning with global sustainability goals for EV power battery systems.
Data empowerment is another critical pillar for managing the carbon footprint of China EV battery products. By leveraging technologies like 5G and big data, a comprehensive life cycle database can be built to monitor emissions from cradle to grave. This database would enable real-time tracking of EV power battery components, using unique identifiers for each product. For example, the total carbon footprint over the life cycle can be modeled as a function of multiple variables:
$$ CF_{total} = \int_{0}^{T} [P(t) \times EF_{grid}(t) + M(t) \times R(t)] \, dt $$
where \( P(t) \) is the power consumption at time \( t \), \( EF_{grid}(t) \) is the time-varying grid emission factor, \( M(t) \) represents material flow rates, and \( R(t) \) is the recycling efficiency. Implementing such models in a national database would allow China EV battery manufacturers to conduct “carbon budgeting,” forecasting compliance risks and optimizing processes accordingly. In my perspective, this data-driven approach not only ensures transparency but also positions China as a leader in global carbon governance for EV power battery industries.
In conclusion, the establishment of a comprehensive product carbon footprint management system is imperative for the sustainable growth of China’s EV battery sector. By focusing on the four-end linkage, recycled resource integration, and advanced data systems, China EV battery exports can navigate international green trade barriers effectively. As I reflect on the industry’s potential, it is clear that continuous innovation and collaboration will drive the “overseas突围” of EV power battery products, reinforcing China’s role in the global transition to low-carbon transportation. Through these efforts, the China EV battery industry can not only meet regulatory demands but also set new benchmarks for environmental stewardship, ensuring long-term competitiveness in the evolving market landscape.